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NCP

NCP (Non-chromate process) is a method of protecting the aluminum from corrosion, providing a clean, inert surface that exhibits excellent adhesion properties.

NCP production process:

Stage 1: After being hanged/hung on specialized stainless steel racks, NCP products will be processed through 04 types of chemicals respectively. Each chemical tank has its unique uses:

- Chemical 1: Removing oil for an oil-free process.
- Chemical 2: Removing mud, dirt, impurities left after the oil-removal stage to make the surface of the product cleaner.
- Chemical 3: Polishing aluminum surface to increase aesthetics.
- Chemical 4: Creating an NCP coating to protect the aluminum surface, increase resistance to environmental impacts, prevent corrosion and oxidation during use.

* Note:
+ After each chemical, the product will be through 3 RO wash water tanks and 1 air spraying tank to ensure the cleaning of chemicals, dirt before entering the next chemical tank.
+ Chemicals in the tanks are strictly managed by chemical testing to control the concentration of pH under the permitted standards.
+ New or added chemicals in the production process are strictly controlled according to the surface of the product.

Stage 2: NCP products are processed in chemical tanks heated 35oC to 70oC to increase the surface treatment of chemicals and reduce the time to soak products in the tank without reducing quality.

Stage 3: After NCP treatment, the product will be dried at 80 ± 5oC within 50-60 minutes to ensure that the product surface is dry as well as protective film meets the highest requirements.


Advantages of NCP method:

- Good electrical conductivity, the surface of products after anode or paint process does not conduct electricity. But the product’s surface after NCP is conductive.

- High corrosion resistance, salt-spray resistance time is up to more than 1000 hours.

- Simple operation, no harm to the environment, the domestication layer does not contain heavy metals, Cr6+ (Cr3+), phosphoric acid and volatile organic compounds, test parameters reach Swiss’s SGS standard and comply with European RoHS regulations.

- The metal surface can form a conductive coating that has a color depending on different metal materials.

- Products after NCP can be used right away without any other treatment / or can be an intermediate film for the painting process.

Applications of NCP method:

- NCP method is applied for surface treatment of extruded aluminum.

- NCP method is often used as a lining for other processes because it has the ability to provide adhesion to paints, sealants, and adhesives as well as electrostatic paint.

- Thanks to good electrical conductivity, the NCP method is often used in telecommunications (ex: antenna clamp...).

- NCP method is also capable of withstanding high temperatures, so it is suitable for items operated under high temperatures such as automotive engine components and electronic radiators.

For more information, please contact us via Hotline: +84 93 867 6005 or email: info@kimsen.vn

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Images source: Internet